The consistent management from casting to OT after paint has been achieved: reduced inventory between stages
- however due to new takeover OT processing difficulties, high rate of NG arose in June, 7.8
● All rows OT was converted from hollow casting method into special molding method and implemented from the end of May 5.
● The capacity casting line improved markedly since: 3500 pcs / day increased to 6800 pcs / day, and is attempting to reach 8000 pcs / day in May 12.
● Made from setting up additional cylinder 1 new processing line in October 8. 2015
● Research activity and improve the status and chronic error machinery:
① Has kaizen chronic errors:
- Error after Kaizen Foam paint remains low <1%.
- Ongoing studies pretreatment chemicals common to both iron and aluminum in order to improve the performance and increase the life line paint line equipment.
② special casting method has achieved certain results:
- Error effervescent gas fell from 5% to
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