78Transportation Research Record: Journal of the Transportation Research Board,No. 2408, Transportation Research Board of the National Academies, Washington,D.C., 2014, pp. 78–85.DOI: 10.3141/2408-09Recently, so-called warm technologies have provided the paving industry with a considerable amount of versatility by increasing the optionsavailable to perform a given project. The ability to mix at traditionalhot-mix temperatures and to compact at warm-mix temperatures is oneof these options, because doing so can allow for long-haul distances.Warm technologies are fairly new to the United States, and documentation of their use on long-haul-distance projects is not abundant. Thispaper presents successful full-scale use of an instrumented probe systemdeveloped to simultaneously measure temperature at multiple locationswithin an asphalt mix while it was hauled for an extended period oftime (10 h1). The data collected spanned haul distances far beyondthose needed for any conceivable conventional application and likelyexceeded distances needed for any emergency application. Probe temperature measurements appeared to be as reliable as well-accepted temperature measurement with asphalt thermometers. For representationof most of the mix in a truck with cooler material near the edges, a laboratory short-term aging protocol was recommended for long hauls of6 h or less that held mixes at 158C to 208C below their mixing temperaturefor all but the last few minutes before they were progressively cooled tothe desired compaction temperature. Additional findings illustrated thesignificant amount of time that most of a truck’s asphalt could retainheat and provide temperature gradient measurements from just insidethe truck bed to near the center of the truck bed.Recently, warm-mix technology has emerged as an approach thatcan be effectively incorporated into paving projects through multiple avenues. One method is to lower the mixing temperature ofhot-mix asphalt (HMA) on the order of 35°C and produce warmmix asphalt. Another method is to mix at HMA temperatures andcompact at lower temperatures to extend haul distances. At least45 states either actively use warm-mix technology or have investigated its use through a trial project (1). So-called warm technologies, however, are fairly new to the United States and many otherparts of the world. Additional information needs to be collectedabout them, especially on their application to long-haul distances(or long-haul times) on which less emphasis has been placed thanon items such as rutting and moisture damage (2, 3).One consideration for long-haul distances (e.g., 6 h), are thetemperature conditions and gradients within the mix in the truckbed. Neither temperatures under these conditions, nor equipmentconfigurations needed to measure them, appear to be prevalent inthe literature. Some relevant temperature data are available, such asthose of Brock and Jakob (4), but they do not include multiple andsimultaneous measurements in real time for a long haul. Brock andJakob reported that nine factors affected heat loss during transportand that the relatively low thermal conductivity of an asphalt mixslowed heat transfer rates from the middle of the mass to the edges(4). An outer crust of mix that was relatively cooler than the centerdeveloped, which resulted in an insulating effect.Brock and Jakob collected asphalt mix data in a truck with a thermal imaging camera (4). The center of the mass was above 116°Cwhile the cooler outer crust was on the order of 82°C. An instancewas cited in Australia where mix was transported by truck 240 km.Upon arrival at its destination, the truck’s outside body temperaturewas 80°C, the exposed top of the mix was 96°C, and the center temperature of the mix mass was 152°C. Data of this nature are useful.Even more useful would be simultaneous measurements from theedge of the truck bed into the middle of the mix at multiple depthsover an extended haul.This paper presents full-scale results from an instrumented probesystem capable of measuring temperature within an asphalt truck atmultiple locations in real time. Data were collected for two key purposes: (a) provide guidance for short-term aging protocol (STAP) inthe design of mixes for long-haul distances and (b) make availableto researchers and practitioners these data, which have a wealth ofpotential applications that do not appear to be readily available. Thispaper focuses on data collected with the use of the instrumentedprobe system, while a companion paper presents the design, fabrication, and verification efforts that led to the final configuration of theinstrumented probe system (5).Companion ReseaRChHoward et al. performed a laboratory study on the use of HMAwith warm-mix technology for emergency paving (6). One component of the study was documentation of construction projectswith the use of warm-mix technology in cases in which haul distances were up to 4 h, mixing temperatures (Tmix) were 113°C to152°C, and compaction temperatures (Tcomp) were 80°C to 127°C.Initially, laboratory performance testing for long-haul distances wasperformed with specimens that experienced STAPs as reported inHoward et al. (6, 7). Four types of cooling rate experiments wereconducted that eventually led to the STAPs. The approach selectedMeasurement of Asphalt ConcreteTemperatures During Transport withthe Use of an Instrumented Probe SystemIsaac L. HowardDepartment of Civil and Environmental Engineering, Mississippi State University,235F Walker Engineering Building, Mail Stop 9546, 501 Hardy Road, MississippiState, MS 39762-9546. ilhoward@cee.msstate.edu.Howard 79
was to cool the asphalt along the general trend described in the
temperature–time relationship for the duration of interest to a temperature of 6°C above the desired compaction temperature (Equation 1). Ultimately, these STAPs were reported to need further study
at full scale, because they had their basis in laboratory cooling
rate experiments. Equation 1 is compared with the data from the
instrumented probe system described later in this paper.
T t = + 0.0005( ) 2 2 – 0.39( ) t R 177 = .99 (1)
where T is the asphalt temperature (°C) and t is the time elapsed
since the asphalt was mixed (minutes).
A study by Howard et al. (8) was part of the same experiment discussed in this paper, and built on an earlier study by Howard et al. (6),
which investigated haul time effects in terms of asphalt absorption,
binder grades, Fourier Transform Infrared Spectroscopy, workability,
and repeated creep. Asphalt was hauled 1.0 to 10.5 h to investigate
binder behavioral changes. The overall conclusion was that haul times
up to 8 h did not produce any major aging differences for a given binder
type or between binder types. Neat PG67-22, foamed PG67-22,
and Evotherm 3G modified PG67-22 were studied. The findings of
Howard et al. were encouraging for long-haul distances in terms of
performance, because no major aging differences were observed (8).
Howard presented all pertinent developmental efforts that led to the
full-scale instrumented probe system used here (5). Howard et al. provided tabular lists of all major parts needed to build the truck-mounted
system (9). Generally speaking, two metal probes (D-tube samplers)
are pushed into the asphalt mix on the truck’s passenger side, which
are subsequently opened to expose a series of bead thermocouples
directly to the asphalt inside the truck. The probes reach approximately half way into the truck and allow temperature measurement
from the center of the mix to the edge of the truck bed. Temperature
is monitored in the truck cab in real time by a data acquisition system
securely mounted to prevent jarring from loosening connections.
Figure 1 provides photographs of the instrumented probe. Figure 2
provides a probe schematic that shows temperature measurement
locations relative to the inner edge of the truck bed, alongside a thermocouple bundle. Durable, yet efficient, quick connections were key
components of the system. All paths from a thermocouple to the data
acquisition system were a continuous series of either copper or constantan. Pins and sockets were used to create all connections. Bundles
were made of thermocouples protected with heat-shrink tubing with
different lead lengths wired to a quick connection that connected to a
trunk line that connected to the data acquisition system.
After a thermocouple bundle was placed in the probe by bonding
the area near the thermocouples to the probe with a JB Kwikweld,
the remaining cavity was filled with room temperature vulcanizing
silicone to minimize air flow. This type of silicone also was used
to fill all remaining space in the hole at the end of the probe where
wires exited the probe. The prohibition of air flow to or from the
outside of the truck bed was a key aspect of the system. A series
of laboratory experiments described by Howard was performed to
evaluate the probe and to select thermocouple orientations that isolated any effects of the probe itself from temperature measurement
(5). These experiments used asphalt in buckets and large-capacity
ovens. Ultimately, curving thermocouples (Figure 1, middle photo)
were selected and successfully tested in the laboratory. Some of
Tip Closed
Prior to Cavity Filling
Overall View of Probe When Closed
L2
Thermocouples (Prebonding)
Thermocouples (Postbonding)
Cavity Filled
Tip Open
L1
Cavity
Filled
FIGURE 1 Instrumented probe system.
Driving Tip
Cavity Filled
Inner Edge of Truck Bed
2.5 cm
5.1 cm
138.4 cm
125.7 cm
Two Bead TCs
Location 3 (L3)
Two Bead TCs
Location 4 (L4)
3.8 cm
38.1 cm
38.1 cm
Two Bead TCs
Location 1 (L1)
Two Bead TCs
Location 2 (L2)
12.7 cm
38.1 cm
L1
L2 L3
L4
Thermocouple
Bundle That Is
Placed Inside
Metal Probe
FIGURE 2 Thermocouple probe locations and bundle.
80 Transportation Research Record 2408
the Figure 1 photos show thermocouple beads covered
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